Automated construction vs traditional: real metrics comparison  

Automated construction vs traditional: real metrics comparison

Automated Construction or Traditional Construction? Which Method Performs Better in Cost, Time, and Sustainability? 

This article presents a real-world comparison between traditional construction methods and Evocons’ robotic solution, based on current metrics. It explains how automating finishing tasks can lead to more efficient, sustainable, and data-driven building processes. 

Introduction: From Delay to Construction Transformation 

The construction industry faces a critical challenge: continue relying on slow, costly, and error-prone traditional methods, or adopt a digital transformation that improves performance across all key indicators. 

According to McKinsey (2023): 

  • 79% of large-scale construction projects experience cost overruns. 
  • Delivery timelines exceed initial estimates by an average of 52%

This highlights the need to evolve toward smarter construction models, using technology to enhance control, precision, and sustainability across all project phases. 

The Bottleneck: Finishing Tasks Drive Costs and Delays 

Beyond structural execution, final finishing stages, such as plastering, tiling, surface rendering, and leveling, represent: 

  • Up to 30% of total construction costs in traditional projects. 
  • High levels of rework due to manual errors. 
  • Delays related to specialized labor and weather conditions. 

These repetitive, manual tasks become a bottleneck that limits project efficiency and predictability. 

Current Solutions: Partial vs Full Automation 

There are two main technological approaches to modernizing on-site construction: 

1. Partial Automation (including traditional 3D printing) 

This category includes solutions that automate specific phases, such as structural 3D printing or concrete pouring. However, they often: 

  • Have material and geometric limitations
  • Do not cover finishing stages or enable real-time BIM integration. 
  • Lack full digital traceability and predictive capabilities

2. Full Automation with a Multifunctional Robot: EvoConstructor® 

Evocons has developed an integrated system that: 

  • Automates up to 60% of on-site construction activities
  • Covers 3D printing, pouring, leveling, and finishing
  • Captures metrics in real time and applies AI optimization. 
  • Adapts to both on-site and off-site (prefabricated) environments. 

EvoConstructor®: Intelligent Construction Technology 

EvoConstructor® enables a Construction 5.0 approach by combining automation, digitalization, and sustainability. The system: 

  • Captures metrics related to progress, material usage, and productivity. 
  • Integrates with BIM and 3D models in real time. 
  • Optimizes project schedules and resource consumption using algorithms. 
  • Creates a living digital twin for simulation and proactive planning. 

Real-World Comparison: EvoConstructor® vs Traditional Methods 

Metric Traditional Methods EvoConstructor® 
Execution Costs High, variable Up to 30% lower 
Construction Time Slow, sequential 4x faster 
On-Site Precision Manual, error-prone Millimetric, robotic execution 
CO₂ Emissions and Waste High Up to 40% less 
Traceability and Control Paper-based, limited Digital and real-time 
Predictive Capabilities Reactive Scenario simulation using AI 
BIM Integration Partial or missing Full and real-time 

Data as a Lever for Change 

A printed blueprint is static. A digital dataset is dynamic. Digitalization in construction enables: 

  • Full traceability across all project phases. 
  • Predictive intelligence for scheduling and logistics. 
  • Evidence-based decision-making
  • Sustainability monitoring, including carbon footprint and waste metrics. 

At Evocons, industrialization means digitalization. Data is the foundation for transforming how we build. 

Live 3D Modeling: The Digital Twin On-Site 

EvoConstructor® generates a live 3D model that evolves throughout the construction process: 

  • Real-time updates on progress, material consumption, and deviations. 
  • Simulation of future phases for risk reduction and schedule improvement. 
  • Synchronization between technical office and site for faster, data-backed decisions. 

BIM Integration Advantages 

When integrated with BIM: 

  • Seamless collaboration across design, execution, and development. 
  • Granular analysis of geometry, materials, and timelines. 
  • Enhanced foresight to prevent cost overruns. 

Full Process Automation and Control 

EvoConstructor® digitalizes and automates the construction process from start to finish: 

  • Tracks m² executed, materials consumed, and on-site productivity. 
  • Operates within a digital ecosystem connected to BIM. 
  • Uses algorithms to optimize energy and resource use. 
  • Offers interoperability with planning, cost, and ESG systems. 

Applied Intelligence in Every Project 

Every captured metric becomes actionable insight: 

  • Pattern detection and predictive analysis. 
  • Context-specific project adaptation. 
  • Support for ESG compliance. 
  • Reduction of hidden costs and improved profitability. 

Conclusion: Building with Data and Automation 

Digitalization is no longer optional. It is essential for achieving efficiency, sustainability, and long-term resilience in the built environment. 

EvoConstructor® enables this shift with validated automation technology, real-time performance metrics, and proven outcomes that drive construction industrialization. 

Learn How EvoConstructor® Can Improve Your Projects 

Contact our team to schedule a personalized demonstration. Discover how automation can enhance productivity, reduce costs, and meet sustainability goals. 

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